120kg pe foam

Types of 120kg pe foam

PE foam, or polyethylene foam, is a popular material used for cushioning, insulation, and packaging. It comes in different densities, and one of them is the 120kg PE foam. This foam has a density of 120 kilograms per cubic meter. It indicates that the foam is durable and has a high level of support. The 120kg polyethylene foam is used for various applications, including packaging sensitive equipment and creating mattresses and cushions.

The 120kg PE foam comes in different types and forms. Here are the major types:

• EPE foam: The EPE foam, or expanded polyethylene foam, is a soft and flexible foam. It is lightweight and has a good level of buoyancy. The foam is popular for applications that require cushioning and packing. It is used to manufacture cushions and mattresses. The EPE foam has small closed bubbles that give it an elastic feel. It is a waterproof material and can be recycled.
• Cross-linked polyethylene foam: This foam is also known as IXPE foam. It is created through a chemical process that links the foam cells. The IXPE foam has a more uniform cell structure than the EPE foam. The foam is denser and has better durability. It offers more support. The cross-linked polyethylene foam has a smooth and soft texture. It is popular for packaging delicate materials. It is also used for insulation, waterproofing, and creating yoga mats and slippers.
• XLPE foam: The polyethylene foam is created by mixing additives and heating them to a high temperature. The foam is cooled down, and the additives create a cross-linking structure. The XLPE foam is denser and firmer. It has good shock absorption and weight distribution. The foam reflects heat and is used for insulation in buildings, refrigerators, and pipelines. It is also used in the automotive industry and packaging materials.
• Metallic foamed polyethylene: This foam has metal particles embedded in the polyethylene structure. The particles increase the strength and durability of the foam. The foamed polyethylene is more expensive but has better performance. It is used in aerospace technology and advanced engineering.

These are the major types of 120kg PE foam. However, the foam also comes in different forms, including:

• Sheets: The foam sheets are flat and rectangular. They are used for insulation and packaging. The sheets come in different thicknesses and sizes.
• Rolls: The PE foam also comes in rolls. These rolls are used for large-scale insulation projects. The rolls reduce waste and are more cost-effective.
• Bags and pads: The foam is also packaged as pads and bags. The pads are used for yoga and exercise. The bags are inflatable packaging materials.

Functions & Features of 120kg PE Foam

• Lightweight and buoyant:

  The 120kg PE foam is light and floats on water. This makes it easy to carry and work with when making products like floating mats and canoes. The foam's low density enables buoyancy.

• Good insulation:

  PE foam has good thermal insulation. It prevents heat transfer from the outside to the inside of a product. This makes it comfortable for people using foam products like boats and mats. Insulation keeps warm or cool as needed.

• Water-resistant:

  PE foam does not absorb water. This makes it a good choice for products exposed to wet conditions. It lasts long because water cannot cause damage or weakening. PE foam's durability is enhanced by its water resistance.

• Shape retention:

  The 120kg PE foam returns to its original shape after compression. This makes it good for producing cushions, mats, and other products that need support. Users get the support they need without the foam collapsing over time.

• Impact absorption:

  PE foam absorbs shocks and impacts. This protects people or objects from damage when they collide or hit with force. The foam cushions blows by reducing force transfer. This makes it useful in applications like packaging and protective barriers.

• Versatile applications:

  120kg PE foam is used in many different industries. These industries include construction, packaging, automotive, and marine. Different products can be made with this foam, such as insulation boards, packaging foams, and cushions.

• Cost-effective:

  PE foam is cheaper than other types of foams. It provides good value for money. This attracts manufacturers and consumers. Lower production costs are incurred when making PE foam products.

• Easy to work with:

  The 120kg PE foam can be easily cut, glued, and welded. This allows manufacturers to create different designs and sizes of products. Production efficiency is increased, leading to faster turnaround times.

Scenarios of 120kg PE Foam

120kg polyethylene foam is widely used in different industries and applications due to its lightweight, high buoyancy, and impact resistance. Here are some common usage scenarios:

• Packaging

  PE foam is used in electronics, machinery, and fragile item packaging to protect them from impacts, shocks, and vibrations during transportation and handling. Its packaging foam comes in rolls, sheets, and custom-shaped inserts to provide a snug fit for the packaged items, preventing movement and potential damage.

• Floats and Buoys

  Due to its high buoyancy, 120kg foam is used in making fishing floats, crab traps, and other aquatic devices. Additionally, it is used in making buoys that mark hazards, guide mariners, and aid in navigation.

• Construction

  It acts as a thermal insulation foam in residential and commercial buildings, improving energy efficiency by reducing heat transfer. Its closed-cell structure makes it a moisture barrier, preventing mold and structural damage in humid environments. Due to its light weight, it is used as a filler foam in construction projects.

• Automotive Industry

  High-density polyethylene foam is used in making seat cushions, backrests, armrests, and headliners. It is also used in making interior trim panels, door panels, and dashboard components. Additionally, it is used in the packaging of sensitive electronic components like infotainment systems, sensors, and wiring harnesses.

• Sports Equipment and Outdoor Gear

  It is used to make comfortable and supportive seat cushions and backrests in kayaks and canoes. It is also used in making buoyant paddles and oar floats. Additionally, it is used in making life jackets and other flotation devices.

• Upholstery and Bedding

  It is used in making cushions for furniture such as sofas, chairs, and outdoor seating. The foam provides a balance between comfort and support, ensuring the longevity of the cushions.120kg PE foam is also used in making mattresses and pillows. Its lightweight nature allows for easy handling and transportation.

• Consumer Electronics

  This foam is used in making cases and covers for laptops, tablets, smartphones, and other portable devices. The foam provides cushioning and impact protection during transportation and storage of electronic devices.

How to choose 120kg pe foam

There are many factors to consider when purchasing PE foam for resale. Here are some important ones:

• Density and Weight

  The buyer should ensure the foam density is suitable for the intended purpose. Higher density foams provide extra support and durability. In contrast, lower density options offer a softer feel and lightweight.

• Compression and Resilience

  The load-bearing capacity of the foam should be determined. Compression tests should be done to evaluate resilience, support, and durability. PE foam with high resilience offers better weight distribution and longevity.

• Thermal Insulation Properties

  Check the thermal conductivity of the foam. Low thermal conductivity values indicate better insulation. Buyers should consider PE foams with good thermal insulation properties for construction applications.

• Moisture Resistance

  120kg PE foams are mostly used in aquatic centers, packaging, and construction. These applications involve water. Therefore, buyers should look for foams with low water absorption rates. Such foams have good durability.

• Environmental Considerations

  Eco-conscious buyers should consider themselves. They should look for 120kg PE foam that can be recycled or is made from recycled materials. Such foams have reduced environmental impacts.

• Additional Properties

  Depending on the intended application, buyers can look for additional properties in the foam. For example, flame retardant PE foams are safe for uses in the automotive and aerospace industries. Aromatic foams have excellent aesthetic features.

120kg pe foam Q&A

Q1: What is the lifespan of PE foam?

A1: The lifespan of polyethylene foam depends on the application, exposure to environmental elements, and quality. High-density foams have a longer lifespan than low-density foams. A 120kg PE foam can last up to 10 years in harsh conditions.

Q2: Is it possible to recycle PE foam?

A2: Yes, PE foam is recyclable. The recycling process involves collecting, cleaning, and melting the foam into pellets. The pellets can be used to manufacture new foam products. The recycling process requires collaboration with a recycling facility.

Q3: How is polyethylene foam different from other foams?

A3: Polyethylene foam is durable, lightweight, and has excellent shock-absorbing properties. It is more resilient than other foams. It is suitable for packaging and insulation. Other foams, like polyurethane, are softer and more comfortable but less durable.

Q4: What are the factors to consider when buying PE foam?

A4: Consider the density, which affects the durability and support. The thickness affects the comfort and support levels. The purpose of use, whether for packaging, insulation, or cushioning, and the budget.

Q5: Can one clean PE foam?

A5: Yes, cleaning polyethylene foam is simple. It can be wiped or rinsed with water. Soap cleaning works better without damaging the foam. It is not recommended to machine wash or dry the foam. Air drying is the best cleaning method.