4wg200 kit

Types of 4WG200 kits

The 4WG200 kit is a complete set of parts to repair or rebuild the 4WG200 transmission used in several vehicles. It includes gaskets, seals, clutches, bands, filter, pump and valve body components.

• 4WG200 hard parts

  The hard parts are the metal components like shafts, drums, converters, gears and body assemblies. They provide the basic structure and moving elements. Those parts typically wear out less than softer friction components.

• 4WG200 soft parts

  Soft parts of a transmission include items made from rubber, felt, or other flexible materials. Those items are gaskets, seals, and clutch ti s. They create seals between transmission components and allow movement and gripping actions.

• 4WG200 valve body kit

  The valve body is the part that controls fluid movements inside the transmission. It also directs the clutch engagement and gear shifting. The 4WG200 valve body kits include new valves, springs, pushbuttons, etc. Those components help to improve shifting performance.

• 4WG200 filter and pan gasket

  The transmission filters out dirt and small particles from the fluid. It also needs seals, known as gaskets, to prevent fluid leaks. The 4WG200 transmission filter and pan gasket kit includes the filter and the sealing gaskets to equip the transmission properly.

• Bell housing and gasket kit

  Bell housing is the transmission case which holds and supports the transmission. It connects the engine directly. Bell housing and gasket kits include special gaskets to create leak-proof seals between metal parts.

• Lockup kits

  The 4WG200 transmission has a lockup torque converter. This component helps boost fuel economy by directly coupling the engine and transmission at high speeds. This kit usually includes clutches and related components.

4WG200 kit Specifications & Maintenance

Specifications for the 4WG200 kit differ depending on the vehicle model. However, the following specifications are standard.

• Torque Converter

  The torque converter for the 4WG200 has a stall speed of approximately 2500-2800 RPM. The torque converter housing's outside diameter is nearly 14.80 inches (375 mm) and the inside diameter is around 12.09 inches (307 mm). The converter's overall height is about 7.08-inches (180 mm). These measurements may vary since different vehicle models pair with the 4WG200.

• Transmission

  The 4WG200 transmission shifts two (2) gears and works automatically. The transmission oil pump has a discharge capacity of 89 liters per minute (l/min), with a pressure of 0.85–0.9 MPa. The nominal working temperature is approximately 70 degrees Celsius, and the maximum permitted temperature is 90 degrees Celsius. The overall length of the transmission is 707 mm (27.8 inches), the width is 566 mm (22.3 inches), and the height is 420 mm (16.5 inches). The net weight is about 105 kg (231 lbs) with the oil filter. The transmission uses approximately 10 liters of ATF oil. Some vehicle models may use a 4-speed automatic option.

• Differential

  The 4WG200 differential (final drive system) has an open type. It has a drive gear ratio of 3.60 which some manufacturers change to 4.10. The 4WG200 final drive gear ratio is approximately 2.66. The overall length is 630 mm (24.8 inches) and the width is 535 mm (21.1 inches). It weighs about 104 kg (229 lbs). The driving or propeller shaft connects the transmission and the 4WG200 differential casing to transmit the driving force. The driving shaft's length, which connects a separation bearing to the differential, is about 390 mm (15.4 inches).

Maintenance

It is essential to maintain the high-performance and off-road capabilities of trucks, buses, and heavy machinery that use the 4WG200 gearbox. The following routine maintenance tips can help:

• Change the torque converter and differential oil after every 4,000 kilometers or 2,500 miles.
• Check the levels of transmission fluid and differential oil daily. Top up if the levels are low. However, always examine the vehicle closely before topping up.
• Change the torque converter oil every 50,000 kilometers or 31,000 miles. Use reputable oils recommended for the 4WG200 gearbox.
• Replace the differential oil every 100,000 kilometers or 62,000 miles. Use high-quality gear oil.
• Replace the oil filter in the transmission every 50,000 kilometers or 31,000 miles.
• Check the 4WG200 transmission for slip movements and abnormal sounds after every 1,000 kilometers or 621 miles. Address any issues immediately to prevent further damage.
• Inspect oil leaks and remedy them quickly. Oil leaks can cause severe damage to the transmission system.

Scenarios of 4WG200 kits

Many industries and scenarios use the 4WG200 transmission parts and transfer case. Here are some examples of them:

• Car Repair Shops & Garages

  Car repair shops servicing 4WG200 kit users as well as motored clients often have parts from this kit readily available. Mechanics are thus able to carry out repairs and replacements as fast as possible, minimizing vehicle downtime. Having these parts in store boosts customer satisfaction rates.

• Second-Hand Vehicle Dealerships

  Second-hand vehicle dealerships find 4WG200 kits useful in ensuring they can source replacement parts for the vehicles they sell. Using standard parts makes it easier for dealership mechanics to service and maintain sold vehicles, thereby enhancing the dealer's reputation.

• Logistics Companies

  Many large truck logistics companies depend on 4WG200 kits to maximize their fleet's performance. These fleets cover long distances daily, so any possible vehicle downtime would affect the company's bottom line. Having spare parts handy ensures quick servicing and smooth operations.

• Off-Road Vehicle Customizers

  Customizers who specialize in off-road vehicles often use 4WG200 kits. These kits enhance original drivetrain performance and improve handling and stability when driving on rough terrain. Off-road vehicle owners also prefer customizable 4WG200 kits for their distinctive looks and enhanced capabilities.

• Insurance Companies

  Insurance firms usually look for 4WG200 kits when settling claims for insured vehicles with damaged parts. Having these kits stored in their preferred workshops minimizes the time required to search and procure needed parts.

How to choose 4WG200 kits

When selecting a proper 4WG200 transmission kit for a customer, buyers in the automotive industry should take the following factors into account.

• Compatibility: Buyers should ensure the components in the kits are compatible with various vehicle makes and models. They can partner with reliable suppliers who provide comprehensive vehicle coverage. To avoid customer returns, it's essential to double-check the parts corresponding to specific transmissions.
• Quality and performance: Buyers should source quality assurance and reliable performance 4WG200 kits for their customers. They should investigate the supplier's manufacturing processes and quality control standards. They can also request samples for testing before placing bulk orders.
• Comprehensiveness of the kit: Some customers prefer to buy individual components, while others are looking for complete solutions. Buyers should evaluate the kits they plan to purchase, considering the advantages of stocking partial and complete sets of 4WG200 transmission parts.
• Pricing and value: Buyers should consider the pricing of 4WG200 kits when purchasing but also consider the value of offerings. They should balance the cost and quality to ensure they provide good value to their customers.
• Supplier reliability: Buyers should choose a trustworthy supplier that provides excellent after-sales service support. They should also consider the supplier's ability to meet buyers' future demands. The stock availability of the suppliers ensures buyers can respond quickly to their customers' needs.
• Market demand: Buyers should investigate the local market and customer demand for 4WG200 kits. They should consider the popular brands, transmission models, and other specific requirements. This helpful info will enable buyers to make informed decisions and stock the kits that satisfy their customers' needs.

4wg200 kit Q & A

Q1: What does the 4WG kit do?

A1: The 4WG kit is a comprehensive package for maintaining the 4WG transmission. It ensures all essential components are inspected and replaced, thereby preserving the functionality and operational quality of the transmission.

Q2: Why is the 4WG transmission influential in different vehicles?

A2: The 4WG transmission is crucial for off-road and heavier vehicles due to its robust construction, capacity to handle higher torque, and availability of four-wheel drive functions.

Q3: Can users perform 4WG transmission maintenance independently with the kit?

A3: If users possess adequate mechanical knowledge and skills, they can undertake 4WG transmission maintenance independently. However, it's best to seek professional assistance for more complex repairs and replacements.

Q4: How often should the 4WG transmission be serviced?

A4: Regular transmission service is typically every 50,000 to 100,000 kilometers. Nonetheless, the specific interval can depend on factors like the vehicle's make and model, transmission type, and driving conditions. It is crucial to consult the vehicle maintenance manual and follow the manufacturer's recommendations.