Bricks machine in germany

Types of bricks machine in Germany

The German brick-making machine market presents a vast array of types, with varying degrees of automation and different production processes. Primarily, it can be classified into two major categories: the fully automated bricks machine in Germany and the semi-automated ones. Meanwhile, based on the production technique, machines can also be classified as compounded and extruding ones.

• Fully automated vs. semi-automated machines: Generally, fully automated bricks machines in Germany have automated assembly lines that can take raw materials and turn them into finished bricks without much human intervention. Semi-automated machines, on the other hand, require some manual labor to assist in the production process.
• Compounded vs. extruding production: In terms of production techniques, the fully automated bricks machine in Germany has consolidated and compounded materials before heating and molding them. On the other hand, extruding machines push paste-like materials through a die to form long strips that are then cut into individual bricks.

Other types of bricks machines based on specific designs or production processes include the vacuum brick extruder, the hydraulic press machine, and the brick cutter. The vacuum brick extruder helps reduce air pockets within the clay, making more uniform bricks. As the name suggests, the hydraulic brick press machine uses hydraulics to apply pressure on the raw materials, shaping them into bricks. Finally, the brick cutter is often used in conjunction with pressing machines to cut the pressed material into individual bricks. Buyers interested in making eco-friendly bricks may want to look into the waste-to-wealth bricks machine in Germany. Such machines utilize waste products such as plastic, fly ash, rice husk ash, etc., to produce high-quality bricks.

Specification and maintenance of bricks machine in Germany

Specification

• Capacity: The capacity of bricks machines in Germany is defined by the number of bricks produced typically in an hour or a day. It is measured in units ( bricks) per time. For example, a bricks machine may have the capacity to produce 5000-10000 units in a day.
• Size and dimensions: Bricks machines are available in different sizes and dimensions to produce bricks of various sizes and shapes. The weight and overall dimensions of the machine are pertinent as they affect placement, operation, and integration into the existing setup.
• Power Requirements: Power requirements include voltage and machine rating in terms of horsepower or kilowatts. It also includes the power source whether it is electric, diesel, hydraulic, etc. Depending on the power source automation level, power transmission may include gears, belts, or chains. For example, hydraulically operated automatic models may have a high power of 15-20 kw.
• Raw Material Compatibility: Depending on the type of bricks, machines are designed to accommodate a wide array of raw materials such as clay, shale, coal gangue, fly ash, slag, lime, etc. Some machines also allow the integration of organic materials like straw, sand, and biodegradable polymer.
• Control System: A bricks production machine must have an efficient control system. It can be a PLC-based automated control or a human-machine interface or a digital programmable control that allows presetting of parameters. It also includes aspects of data logging, remote monitoring, and alarms for failure modes, etc.

Maintenance

• Regular inspection: It basically includes visual inspection and equipment examination. Structural components should be well looked at to make sure there are no cracks, deformities, or loosening of fasteners. Electrical connections should be examined for signs of wear and tear, corrosion, overheating, etc. Electrical insulation, wires, and switches should be included in the electrical inspection.
• Lubrication: Clean the surface of the lubricating oil when refueling and maintain good cleanliness. Keeping oil and lubricating grease containers sealed can prevent pollution and avoid product deterioration. Imported lubricants can be applied to machines with high-precision and delicate parts.
• Dust and debris removal: Cleaning of dust and debris should be done in accordance with the notice and regular maintenance requirements of the brick machine equipment. Special attention should be given to the sensitive parts, electrical circuits, cooling system, etc.
• Wear parts replacement: Replace the friction part of the sand brick machine in time after it has been used for a long period. The main machines include bearings, belts, chains, etc. Regularly adjust the loose parts of the sand brick machine and replace them with wear-resistant parts.

Scenarios of bricks machine in Germany

• Construction industry:

  Heavy-duty brick machines are mostly used in the construction industry. They are used to make bricks of different shapes and sizes that can be used for building projects of all kinds. These projects could be residential ones, industrial, infrastructural, or commercial.

• Landscaping:

  Landscaping companies often make use of brick machines to produce customized bricks and paving stones. These are often used to create pathways, decorative features, and patios.

• Hard scaping:

  The brick machine can produce interlocking bricks that can be used to build durable and functional outdoor features. These include driveways, walkways, patios, and retaining walls.

• Urban infrastructure:

  Urban infrastructure projects like road repair and public spaces can make use of brick machines to produce durable paving bricks. These are often used to reconstruct high-traffic areas.

• Affordable housing projects:

  Bricks machines can be used to support social initiatives and affordable housing projects by producing low-cost bricks. These will be used in place of more expensive building materials in order to make decent housing more affordable.

• Restoration projects:

  Restoration projects call for bricks that match historical specifications. This is in terms of strength, size, color, and texture. Brick machines are often used to meet such specific requirements.

• Schools and Training Centers:

  Germany is known for its technical expertise in the brick-making industry, and several vocational schools and training centers exist to teach students how to operate and manage brick machines. In addition, bricks made by machines are used by these institutions for educational purposes.

• Environmental projects:

  Some environmental projects and initiatives seek to promote sustainability by utilizing brick machines to produce eco-friendly bricks. These are made from recycled materials or alternative energy sources to reduce carbon footprints.

How to choose bricks machine in Germany

Buying the right brick-laying machine in Germany requires careful consideration of various factors to ensure that the investment meets the specific production needs and constraints of the business. Here are some tips for choosing a brick machine for one’s needs:

• Production capacity:

  One should determine the required production capacity based on the business needs, project demands, and workforce availability. It is ideal to choose a machine that offers sufficient capacity to meet the production requirements without straining the resources.

• Automation vs. Manual:

  Consider the desired level of automation in the production process. Automated machines offer higher production efficiency and reduce labor costs but may require a higher initial investment. Evaluate the cost, availability, and skill level of the workforce to make the right decision.

• Infrastructure and Power Supply:

  Assess the infrastructure and power supply available at the production site. Ensure that the machine chosen is compatible with the energy and logistical resources at the factory to avoid any operational disruptions or additional costs for modifications.

• Machine Type:

  Consider the type of brick required and select a machine that can produce the desired style and size. Different machines have specific capabilities regarding the type of bricks that can be manufactured.

• Financing Options and Total Cost:

  Consider all costs involved, including maintenance, operating expenses, and potential financing options for the purchase. Conduct a comprehensive cost analysis to determine the machine that offers the best return on investment in the long run.

FAQ

Q1: How does the automatic bricks machine in Germany work?

A1: An automatic bricks-making machine uses raw materials storage, batching system, mixing system, feeding system, molding system, heating system, and packing system to create bricks automatically. It's fully controlled by a computer.

Q2: Does the bricks machine in Germany come in different sizes and capacities?

A2: Yes, bricks machines in Germany are available. There are small machines for personal use and large industrial-scale machines that produce huge amounts of bricks.

Q3: Is it possible to customize the bricks produced by a bricks machine in Germany?

A3: Yes, one of the main benefits of bricks machines is the customization options. Buyers can choose the size, shape, and color of the bricks produced by the machine.