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China concrete mixer trucks

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About china concrete mixer trucks

Types of China concrete mixer trucks

Concrete mixer truck, also called concrete transport truck, is an equipment used to transport mixed concrete from the batch plant to the construction site. According to the way of stirring, China concrete mixer trucks can be divided into two main types: self-loading concrete transport truck and non-self-loading concrete transport truck.

  • Self-loading concrete transport truck

    A concrete mixer truck with a unique ability to load, mix, and transport concrete all on its own is known as a self-loading concrete mixer truck. It equips a rotating drum that serves as both a mixer and a storage container for the concrete. Self-loading concrete mixer trucks are suitable for projects requiring frequent concrete production and supply on-site.

    Function:

    The process of forming concrete with a self-loading concrete mixer truck is done independently. It has a water storage tank and different compartments for various materials, including cement, aggregates, and additives. A computer controls the inputs to produce the necessary concrete consistency. The concrete is then mixed and stored in the drum until ready for use, where it is unloaded through a rotating chute.

    Characteristics:

    Efficient and precise concrete mixing on-site, eliminating the need for transportation from a separate batch plant. Some common features of self-loading concrete mixer trucks are: Advanced mixing technology: Self-loading concrete mixer trucks are equipped with advanced mixing technologies to achieve uniform concrete mixing.

    Production: Batch production of self-loading concrete mixer trucks is usually 50 pieces per month. Each truck can produce hundreds of units of concrete daily, depending on the model and capacity.

  • Non-self-loading concrete transport truck

    Non-self-loading concrete mixer trucks have to load the concrete from the mixing plant and transport it to the job site. Electric motors and gear systems usually power these trucks, providing a smooth and consistent mixing action. There are mainly two kinds of non-self-loading mixer trucks: drum concrete mixer truck and arma concrete mixer truck.

    Function:

    Drum concrete mixer trucks are large mobile units to transport mixed concrete from the plant to the construction site without changing the mix's consistency. The concrete is fed into the drum in a clockwise direction, and to maintain the mix's integrity, the drum must rotate while the concrete is offloaded at the job site in a counter-clockwise direction.

    Characteristics:

    Easy-to-read display: The digital screen interface gives information on everything from water usage to mixing time, making it easy for operators to review data and provide accurate reporting.

    Annual production: Non-self-loading concrete mixer trucks are typically produced in large numbers annually to meet the demand for construction projects worldwide. Around 50,000 to 60,000 non-self-loading concrete mixer trucks are produced annually.

Specification and Maintenance

Specification of concrete mixer truck

  • Model: Different manufacturers may have various models of concrete mixers china truck.
  • Load capacity: The capacity for transporting concrete ranges from 3m3 to 16m3. The capacity corresponds with the volume of the mixer drum to ensure that concrete is mixed and remains stable during transportation.
  • Overall dimensions: The overall lengths, widths, and heights of diazo cement trucks are shown, and parameters such as their average weight, total gross, and axle load weight.
  • Chassis: The mixer's truck chassis is made of steel or aluminum alloy, with multiple support components to connect to the mixing drum. The chassis is designed to bear the weight of the mixer and the materials being mixed, ensuring stability during operation.
  • Drum diameter: It refers to the diameter of the mixing drum, which can range from about 1 meter to 2 meters (3.28 to 6.56 feet) depending on the size and model of the mixer truck. The drum's diameter determines the cross-sectional area available for mixing the concrete.
  • Drum speed: The mixing drum of a cement mixer truck typically rotates at a speed of around 5 to 20 revolutions per minute (RPM) during transport to prevent the concrete from setting and drying. This relatively low-speed rotation ensures that the concrete remains homogeneously mixed without allowing it to stagnate in the drum, ultimately preventing the cement mixer from being clogged.
  • Power source: The power source of a concrete mixer truck may be a gasoline engine, a diesel engine, or an electric motor. Diesel engines are preferred for their fuel economy and continuous operation, making them suitable for construction and mixing applications.

Maintenance

Regular maintenance is essential for keeping used concrete mixer trucks in good working condition. Here are some maintenance tips for concrete mixer trucks:

  • Daily checks:

    Make a daily inspection of the mixer truck before use. Check for any signs of damage, loose or worn-out parts, and leaks. Also, check essential fluid levels such as engine oil, coolant, hydraulic fluid, and fuel.

  • Regular cleaning:

    Clean the mixer truck regularly to remove any build-up of concrete, dirt, and debris. Use high-pressure water to clean the mixing drum and discharge chute thoroughly. Cleaning the mixer truck helps prevent corrosion and maintains its appearance.

  • Lubrication:

    Grease the moving parts of the mixer truck, such as hinges, joints, and slides, as recommended by the manufacturer's maintenance manual. Lubrication helps keep the moving parts from wearing out and facilitates smooth operation.

  • Regular maintenance schedule:

    Follow the maintenance schedule for the concrete mixer truck specified in the user's guide. This schedule covers the periodic replacement of essential parts like filters, belts, and tires, as well as checks and adjustments for hydraulic systems, braking systems, and electrical systems.

Scenarios

Mixing concrete is a crucial and involved phase of constructing a building. A DIY project. A job site that requires massive amounts of mixed concrete and high-quality cement will use a truck.

Construction sites for new roads and other infrastructure projects such as bridges or tunnels generally utilize cement trucks. Larger construction sites with foundations require a concrete mixer truck to ensure that the foundations are solid, and construction can take place without interruptions.

Commercial construction projects for multi-family housing units, schools, hospitals, factories, and office buildings will also make use of large cement trucks to ensure that mixing and pouring can take place seamlessly and consistently. The more significant the construction project, the more cement will be required. Having a cement truck is helpful because it can be mixed on-site, eliminating the need for extra transport.

Large-scale commercial projects will usually order concrete that has specific additives or is tailored for particular needs with regards to the construction project that is being undertaken.

When large amounts of the same kind of concrete are required, such as a high-strength mix with long-lasting properties suitable for use in aggressive environmental conditions or a self-consolidating concrete that can flow into tight spaces and around reinforcing bars without the need for external vibration to remove air bubbles, an economical solution is to have a concrete plant deliver the mix to the site in a mixer truck.

A mixer truck is also cost-effective because it can reduce the need for labor since less manual intervention is required, and the risk of errors in mixing ratios or the consistency of the concrete is minimized when using a mobile mixer truck with an automated system.

Using a mobile mixing truck can also be more economical because it helps minimize waste. Any leftover concrete in a mixer is typically discarded into a washout station or a reclaimer at the end of the day, where it can be processed and reused rather than thrown out.

How to choose China concrete mixer trucks

When choosing a concrete truck mixer, the following factors should be considered:

  • The scale of operation

    The size and capacity of the mixer truck needed will depend on the size of the business and the amount of concrete required. For small to medium-sized operations, a smaller truck may be more cost-effective, while larger businesses may need to invest in bigger capacity trucks to meet demand.

  • Mixing method

    Decide between a concrete mixer truck with separator (self-mixing) or without separator (discharging through chute). The former is suitable for long-distance transportation, while the latter is more appropriate for short-distance transportation and quick transits.

  • New or used

    Investing in a new truck may be more expensive, but it will provide better quality and lower maintenance costs. A used mixer will be more affordable but will require more maintenance and repair.

  • Source supplier

    Choose a reliable supplier who offers a range of trucks and financing options. Suppliers should provide after-sales support, including maintenance and repair services.

  • The type of concrete

    Users may need to transport different types of concrete (lightweight, high-strength, etc.) for various construction projects. Therefore, it is essential to select mixer trucks with the features and capacities to meet specific requirements.

  • Additional features

    Consider additional features like GPS tracking, fuel-efficient mixing systems, and eco-friendly options that can help enhance the business's operational efficiency.

Choosing the right concrete mixer truck requires careful consideration of business needs. Conduct thorough research, ask for recommendations, and compare mixing trucks to ensure the right truck is chosen that meets specific requirements and is a good investment for the business.

FAQ

Q1: How long can a concrete mixer truck keep the concrete mixing?

A1: Generally, a concrete mixer truck can keep the concrete mixing for about 1 to 2 hours. This is to ensure that the concrete remains workable and does not set within the truck. Nonetheless, some factors, such as the drum's rotation speed and the concrete's composition, can influence this timing.

Q2: How fast does a concrete mixer truck go?

A2: The average mixing speed of a concrete mixer truck is about 12 to 20 revolutions per minute (RPM). The truck can drive at a typical speed of 55 to 60 miles per hour (MPH) on highways, and sometimes a little faster, depending on the regulations and traffic conditions. When it comes to the mixing, the truck ensures the concrete stays uniform without leaving the site.

Q3: What are the safety features of a concrete mixing truck?

A3: Concrete mixing trucks come with various safety features. Some of them include backup cameras and alarms, drum locks, and load indicators, to name just a few. These features are designed to prevent accidents and ensure safe operations.