(39 products available)
Strong materials like copper steel sinter discs are used to brake vehicles. A major part of the brake system is the steel backing plate, which supports the disc and provides friction. Friction generates the heat that slows the vehicle down, and sometimes three copper sinter discs are used together to increase heat resistance and reliability under high-energy braking situations. Copper sintered metal brakes are resistant to wear even at high temperatures. They are capable of reducing squeal and are useful in extreme brake applications.
Friction mixture design is important. Usually the material has to fight extreme metallic wear, be molded like good dental floss, and cut and be used like an apple, yet stop an iron car smoothly and without noise, while efficiently transforming its kinetic energy into heat. Accurately delivering the performance expected of it. Different animals in a jungle, they should be. For motorcycles, we have several types of sintered discs:
The Copper steel sinter friction disc specifications that are available will depend on which machine model they are suited for. Generally, these specs include the diameter and thickness of the disc and the machine's part number the disc fits.
The maintenance of friction discs is imperative to ensure their longevity and the safety of those who use machines that have friction discs. Friction discs should be visually inspected on a regular basis to look for any signs of damage, wear or warping. Any deep scratches or grinding marks should be addressed immediately, and the disc inspected closely for further damage that may not be visible to the naked eye.
Should any problems arise when inspecting the discs, they should be replaced with new ones. The procedure for replacement is outlined in the machine’s manual, and users should always follow the instructions and safety guidelines provided by the manufacturer to ensure safe operating practices.BindingBlanks
Friction discs can also be maintained by ensuring that they remain lubricated at all times with the recommended oil used to keep them functioning smoothly and effectively. Cleaning and de-greasing the surfaces that come into contact with the friction discs may need to be done periodically to keep friction discs in optimal working condition.
Any loud noise or vibration coming from the machine may indicate that the friction discs have been damaged and are in need of immediate attention. Using the manufacturer’s guidelines and manuals, machine users should take the necessary steps and precautions to properly and safely remove the friction discs and inspect them. If there is any damage, the new Copper steel sinter friction discs can be fitted by the person using the manufacturer's instructions. Disc brakes should be closely inspected whenever the brakes are changed.
Due to their effectiveness, copper steel sinter friction discs have a great deal of applications. In the industrial sector, currently massive copper steel discs are employed mostly in braking and high-friction applications. Industries and manufacturers who produce heavy-duty vehicles or machines with complex stopping gears usually primarily utilize these discs. Additionally, they are commonly found in the mining industry and used primarily during ore smelting and extraction processes.
Owing to their resistance to high temperatures and effective performance under stress, copper steel sinter friction discs are also used frequently in aviation and aerospace industries. Here, they are utilized mostly in hydraulic braking systems of aircrafts. Besides this, some cars also utilize the discs, especially those that are designed to withstand extreme conditions and high-performance sports vehicles.
Additionally, the auto manufacturing industry employs copper steel sinter friction discs. They are used to manufacture clutches and brakes in cars, motorcycles, trucks, and other automobiles. Electromechanical devices also use copper steel friction discs. In this case, appliances with electric motors, generators, or turbines that rotate and stop discs utilize sinter friction discs as linking or decoupling gadgets.
Finally, copper steel sinter friction discs are popular choices for specialized equipment. CNC machines or those used in metal stamping,construction, and manufacturing processes usually employ copper steel sinter friction discs.
Generally, the following tips can be useful when selecting the copper steel sinter friction discs for equipment in mining, oil and gas, power generation, or industrial manufacturing.
Friction performance:
Ensure the copper steel sinter disc has the right friction coefficient. It should give the desired level of friction to hold the working component of the machinery without slipping. This is very important for machinery parts like brakes and clutches. Test the discs in real-machine scenarios to check their actual friction performance. Don't just look at lab-test results.
Wear rate:
Look at the copper steel sinter's wear rate. This shows how quickly the disc will wear down under normal use. Choose discs with low wear rates for parts that users will intensely use. While for lightly used parts, discs with higher wear rates may be acceptable and cost less.
Operating temperature range:
The sintered copper steel friction discs chosen should work in the machine's temperature environment. If the machine generates high heat, choose discs that resist high temperatures. High-temperature resistance prevents the disc from wearing down quickly or losing its friction ability.
Approval standards:
The sinter friction discs to be used must meet industry standards. Check that they have the right certifications for the specific machine type. Not all machines use the same standards, so be sure to validate the supplier's claims.
Cost and lifespan:
Consider the balance between cost and lifespan. Discs used in expensive machines with a long lifespan can have a higher initial cost. However, for cheaper machines that need regular maintenance, lower-cost discs may work better even if they have a shorter lifespan.
Supplier's experience:
Consider the supplier who provides the copper steel sinter discs. Choose suppliers with ample experience to give some peace of mind. An experienced supplier knows the market and puts their products through good testing. Newer suppliers may still be figuring things out.
Q1: What is the difference between a sinter disc and a regular friction disc?
A1: The main difference is the material used. While some materials like copper and brass are still used in modern friction discs, synthetic compounds like rubber or polymer are more common in what would be termed a regular friction disc.
Q2: Why are sintered discs still relevant?
A2: Sintered metal discs are extremely durable and are usually capable of lasting years in applications that would wear down other types of discs.
Q3: Are all sintered discs the same?
A3: There are different types of sintered discs based on the material and ratio of the material used. Some may also have slots and holes for cooling.
Q4: What are copper steel sinter friction discs with slots good for?
A4: If the discs have slots, they are good for ventilation. This will ensure that the sinter discs do not overheat and remain effective even under heavy usage.
Q5: Do sellers provide any warranties on sinter discs?
A5: Some sellers may offer warranties while others may not. It is important to check the disc closely for any visible defects when it arrives and to request a warranty if it is damaged upon arrival.
浙公网安备 33010002000092号
浙B2-20120091-4