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Diesel engine gt1749s turbocharger are complex mechanical devices that utilize exhaust gas flow to spin blades and draw in air, compress it, and force it into the engine cylinders. Doing so allows for more air and fuel to enter the cylinders, generating more power for the vehicle. They are commonly used in high-powered and heavy-duty vehicles, such as trucks.
When looking into gt1749s turbochargers, there are several types to consider:
Single Turbo
Single turbochargers are the most basic type of turbo and the most commonly found in vehicles. As the name suggests, these turbochargers only use one turbo unit. Single turbochargers also come in different sizes. Smaller turbos tend to spin quickly and reach boost pressure fast but may lack top-end power. Larger turbos may have the opposite effect, generating more power at higher RPMs but experiencing turbo lag.
Twin-Turbo
Like single turbochargers, twin turbos can be found in various sizes depending on the kind of vehicle they are used in. Generally, twin-turbochargers are more powerful than single turbochargers. Some may even be Variable Geometry Turbos. Twin-turbochargers can either be in parallel or in an inline configuration. Parallel-configured turbos are often seen in V6 and V8 engines. This is because each bank of cylinders has its turbo. Inline-configured turbos are often seen in I4 and V3 engines. In an inline configuration, one turbo is used for the entire row of cylinders. The parallel type tends to be more powerful than the inline type.
Variable Geometry Turbocharger
Variable geometry turbochargers are often found in heavy-duty vehicles or larger trucks due to their size and power. They are also suitable for gt1749s turbochargers that require a lot of power. Unlike the fixed-angle vanes that are found in waste-gate turbos, variable geometry turbos have adjustable vanes that help reduce turbo lag and increase efficiency. The adjustable vanes allow the VGT to spool quickly regardless of the engine speed.
Waste-gate Turbocharger
Waste-gate turbochargers are another common type of gt1749s turbocharger. Unlike variable geometry turbochargers, waste-gate turbochargers have fixed-angle vanes. This type of turbocharger is suitable for high-RPM power but requires the engine to rev higher to reach boost.
Here are some key specifications of the GT1749S turbocharger for diesel engines:
Compressor Wheel:
The compressor wheel of the GT1749 turbocharger is an essential component that drives the airflow into the engine. It is constructed from robust materials like aluminum or titanium and features a unique blade design that optimizes efficiency and performance. The size of the compressor wheel can vary, with diameters typically ranging from 49 to 55 millimeters. This allows for precise control over the amount of air compressed and injected into the engine, ensuring optimal combustion and power delivery.
Turbine Wheel:
The turbine wheel is equally important as it harnesses the energy from the exhaust gases to spin the compressor wheel. Like the compressor wheel, it is made from durable materials such as inconel or stainless steel. The turbine wheel has a slightly different design, with blades optimized for extracting energy from the exhaust flow. The turbine wheel's diameter usually ranges from 44 to 50 millimeters, allowing for efficient energy transfer and reliable performance across various driving conditions.
Compressor Housing:
The compressor housing encloses the compressor wheel and serves to direct airflow into the engine. It is designed to minimize turbulence and maximize efficiency, with precisely engineered inlet and outlet ports. The housing is typically constructed from lightweight yet durable materials such as aluminum or cast iron. Depending on the specific engine requirements and performance goals, the size and shape of the compressor housing may vary.
Turbine Housing:
Like the compressor housing, the turbine housing is responsible for directing exhaust flow around the turbine wheel. It is designed to optimize exhaust gas routing for maximum energy extraction. The turbine housing is typically made from heat-resistant materials like cast iron or stainless steel. It houses the turbine wheel and features inlet and outlet ports for connecting to the exhaust system. The size and design of the turbine housing can significantly impact turbocharger response and overall engine performance.
Wastegate Actuator:
The wastegate actuator controls the wastegate valve, regulating the amount of exhaust gas directed towards the turbine. This, in turn, controls the turbocharger's boost pressure and ensures optimal performance across different engine loads. The wastegate actuator is typically pneumatic, powered by boost pressure, or electronic, allowing for precise control and tuning of boost levels. Depending on the specific engine design and performance requirements, various wastegate actuator types and configurations are available.
Maintaining the GT1749s turbocharger is crucial for ensuring its longevity and optimal performance. Here are some general maintenance tips:
Understanding the Engine Performance Needs
The desired performance level of the vehicle or machinery should be considered. A larger turbo may be selected for applications where high power output is required, while a smaller turbo may be sufficient for basic functionality in standard applications.
Compatibility with the GT1749 Turbocharger
The key components must be compatible with the GT1749 turbocharger. This includes the exhaust manifold, downpipe, oil feed and return lines, intake piping, and intercooler. Modifications may be necessary if these parts are not designed to work with this turbocharger.
Evaluating the Engine Displacement and Specifications
The engine's displacement and specifications should be evaluated as smaller displacement engines may require a different turbine size compared to larger ones. More information about the engine's make, model, and specific details can help ensure proper turbo sizing and compatibility.
Considering Future Upgrades
If future upgrades such as a high-flow exhaust system or increased intake airflow are planned, selecting a larger turbocharger may be beneficial. The larger unit can accommodate the increased airflow requirements from other upgraded components to maximize performance gains.
Assessing Driving Conditions and Usage
Driving conditions and usage should be assessed as a larger turbo may provide better results in applications with sustained high speeds or heavy loads, while a smaller turbo may suffice for short trips and light loading in typical everyday driving.
Researching and Consulting Experts
Researching and consulting experts is important as online resources and forums can provide insights on turbocharger selection for specific vehicles/engines. Professionals in the field can also offer guidance based on their experience and expertise in optimizing engine performance with turbochargers.
Replacing and repairing turbochargers can be a complex task. Simple turbocharger problems can be fixed with basic mechanical knowledge. More complex issues require professional expertise. Replacing the turbocharger requires the following steps:
Safety precautions:
Before starting the operation, read the workshop manual. The manual provides information on the specific vehicle model and the turbocharger system. Disconnect the battery and drain the cooling system. Turbochargers are connected to the exhaust system. Removing the turbo can cause damage to the exhaust.
Preparing the vehicle:
Lift the vehicle and secure it with jack stands. This provides enough space to work on the turbocharger. Identify the location of the turbocharger by referring to the manual.
Removal of the old turbocharger:
Loosen the clamps and remove the pipes connected to the intercooler and intake manifold. Disconnect the oil lines supplying and draining oil from the turbo. Remove the exhaust manifold bolts and disconnect the downpipe. Unbolt the turbo from the manifold and lift it out of the engine bay.
Installing the new turbocharger:
Clean the turbo flange and threads before installing the new turbo. Connect the new turbo to the exhaust manifold using bolts. Reconnect the downpipe and oil lines. Connect the pipes to the intercooler and intake manifold.
Finishing up:
Reconnect the battery and fill the cooling system. Start the engine and let it idle for a few minutes. Check for any leaks or unusual noises. Ensure everything is working properly before driving.
Q1: Can a damaged GT1749 turbocharger be repaired?
A1: Repairing the GT1749 turbocharger is possible. However, the success of the procedure depends on the extent of the damage. It is worth noting that repairs can be costlier and less reliable than replacements.
Q2: How long does a GT1749 turbocharger last?
A2: The expected lifespan of the GT1749 turbocharger is between 100,000 and 200,000 miles. However, these figures can vary based on several factors. Proper maintenance and good oil quality are some of the factors that can enhance the longevity of the turbocharger.
Q3: What should users upgrade to get a more powerful turbo?
A3: The GT1749 turbocharger is suitable for many users seeking decent power gains. However, if the turbocharger doesn't meet the desired expectations, consider upgrading to the GT2260 turbocharger.
Q4: What is the common warranty period for GT1749 turbochargers?
A4: The warranty period for GT1749 turbochargers is between 12 and 24 months. Some suppliers on Chovm.com offer a 36-month warranty. Be sure to read the terms and conditions of the warranty to understand what it covers.