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Corrugated nylon pipes come in various types, each tailored for specific applications and varying degrees of flexibility, size, and durability. Below are the most common types:
Flexible Corrugated Nylon Tubing
This tubing is designed for applications requiring high flexibility, allowing for easy installation in tight or complex spaces. Commonly used in mechanical protection for wires, cables, and hoses, particularly in areas where the tubing may need to bend or move frequently.
Durable Corrugated Nylon Pipe
Nylon pipes are constructed to withstand harsh environmental factors, such as exposure to chemicals, UV light, and extreme temperatures. This type is ideal for outdoor use or industrial settings where the tubing may be exposed to corrosive substances. It balances flexibility with increased rigidity for mechanical protection.
Heavy-Duty Flexible Corrugated Nylon Hose
The hosed tube is constructed for applications requiring extra strength and durability. Usually reinforced or made thicker, this type is suitable for heavy loads, high-pressure systems, or environments where wear and tear is accelerated. Commonly used in industrial machinery, hydraulic systems, and robotic applications.
Flexible Corrugated Polyamide Tube
This is a type of flexible hose made from polyamide, also known as nylon 6 or nylon 11, depending on the specific application. This tubing combines flexibility with chemical resistance, making it suitable for transporting fluids in chemical or other industrial processes. Its lightweight structure allows easy handling and installation.
Anti-Static Corrugated Nylon Tubing
This nylon tubing is designed to prevent static electricity buildup, making it ideal for environments where static discharge could pose a risk, such as in electronic component handling or cleanroom environments. It is slightly less flexible than standard nylon due to additional materials or treatments but is vital for safety in sensitive areas.
Corrugated Nylon Bellows Tubes
These tubes are particularly designed to accommodate axial movements and are commonly used in robotics or articulated machinery. Their flexibility allows for efficient transmission of power in limited spaces while absorbing vibrational shocks.
Durability is a crucial factor in the application of flexible nylon corrugated tubes, especially when deployed in harsh industrial environments or for protective casing purposes. Several factors contribute to the long lifespan of these tubes:
Heat Resistance
Nylon can withstand elevated temperatures without undergoing severe chemical or physical changes. In applications where exposure to heat is common, such as near engines or other heat-generating machinery, nylon corrugated tubing will likely remain structurally sound and functional.
Flexural Fatigue Resistance
High flexural fatigue resistance means the tubes will not crack or break down after repeated bending over an extended period. This is extremely beneficial in applications involving constant movement or bending, such as in robotic systems or flexible machinery.
Chemical Resistance
Nylon's chemical resistance makes it suitable for use in numerous industries where the tubing could reasonably be expected to come into contact with various solvents, fuels, or other chemical substances. Specific types of nylon, like nylon 11, are particularly resistant to corrosive agents, ensuring that the tubing does not degrade even in chemically active environments.
Wear Resistance
Wear-resistant properties of nylon help prevent the material from abrading or wearing out when exposed to mechanical friction or harsh environmental conditions. This is crucial in industrial settings where the tubing may be subject to dust, debris, or constant movement, as wear could eventually lead to failure.
UV Resistance
Resistance to ultraviolet radiation ensures that the nylon tubing will not become brittle or lose its structural integrity when exposed to prolonged sunlight. It makes this tubing suitable for outdoor applications where constant exposure to sunlight is inevitable.
Tensile Strength
T-s]trong and durable, nylon provides excellent tensile strength, which means it can withstand pulling forces without stretching or breaking. It makes the corrugated tubing suitable for applications requiring high load-bearing capacities or where the materials will be subjected to significant tension or pressure.
Flexible nylon tubes are widely used across numerous industries and applications due to their durability, flexibility, and resistance to chemicals and environmental factors. Below are some detailed applications of these versatile tubes:
Protective Casing for Wires and Cables
The flexible nylon corrugated tube protects electrical wiring and cables in automotive and industrial machinery from mechanical damage, abrasion, and exposure to harsh environmental conditions. Further, helps to organize and streamline the routing of these cables to prevent entanglement or misdirection during installation or maintenance.
Pneumatic Systems
Corrugated nylon tubes are commonly used in pneumatic systems to convey air or other gases. Their lightweight construction and flexibility enable easy routing in complex assemblies while resisting pressure and the energy of air or gas flow through the system. These tubes further help minimize noise by acting as a buffer in sound transmission.
Fluid Transfer
Due to their chemical resistance, flexible nylon corrugated tubes are used to transfer various fluids, including oils, fuels, and solvents, in the chemical, aerospace, and automotive industries. Their ability to withstand internal fluid pressures ensures safe and efficient transportation of these potentially hazardous substances without risk of rupture or contamination.
Mechanical Protection
The bellows tube is designed to offer mechanical protection to critical components, such as hoses and rods, in machinery, robotics, and industrial equipment. Protecting these components from abrasion, dust, debris, and external impacts extends their lifespan. It further shields sensitive parts from vibrations and stresses encountered during operation.
Automotive Applications
Nylon tubes are used in various automotive applications, ranging from the routing of electrical wires in the engine compartment to the delivery of brake fluid in pneumatic control systems. Their ability to withstand heat, chemicals, and mechanical flexing makes them ideal for housing crucial components that require protection from the rigors of vehicle operation.
Industrial Automation
In industrial automation, flexible nylon tubing conveys signals and operates air cylinders in robotic systems and automated machinery. Its flexibility allows easy routing in compact spaces while resisting the wear that results from repetitious bending or stretching, ensuring long-term dependable service in high-activity manufacturing environments.
Medical Devices
Nylon tubes are also found in medical equipment, such as infusion pumps and other diagnostic instruments, due to their biocompatibility and resistance to sterilization processes. The tubes are farther designed to be flexible, allowing easy manipulation and routing within complex medical devices while ensuring the safe and reliable transfer of fluids in clinical applications.
Outer diameter
Clear nylon tubing comes in a variety of outer diameters. Therefore, buyers should purchase a tube whose outer diameter corresponds with the installation requirements. Buyers should also get tubing whose wall thickness is substantial enough for applications requiring burst strength. Such tubing are well suited for projects where additional mechanical strength is critical to successful project attainment.
Inner diameter
Flexible nylon coil tubing comes in various inner diameters. In this case, buyers should consider both the uses and the consequences of installation errors, namely flow rate and fitting compatibility. Buyers should consider getting nylon tubing that has a bore size that will promote the successful flow of the fluids they intend to pass through the tubing. At the same time, one should be mindful that a larger inner diameter may not be the ideal choice for all applications. For example, applications that require precise fluid control will not favor a large bore size as that would lead to a fluoride that is too imprecise.
Material wall thickness
The wall thickness of nylon tubing influences its mechanical strength as well as its flexibility. Buyers who will be working on applications that require high bursts or pressure should select tubing with a thicker wall. Conversely, for applications requiring bending or coiling, buyers should choose options with a thin-walled nylon tubing. This factor will improve flexibility and make the tubing easier to manipulate, hence aiding installation.
Nylon grade
The grade of nylon will impact the tubing's long-term viability when exposed to various factors, such as temperature, chemicals, and UV light. For outdoor projects where corrosion due to UV light is likely, tubing made from nylon 11 is a better option, as it is known for superior UV resistance. If the application involves exposure to solvents or fuels, buyers should select grade nylon tubing that is specifically formulated to resist these substances.
Flexibility and bend radius
Flexibility in nylon tubing makes it a great product for applications that will require frequent bending or coiling. Therefore, buyers should consider the tubing's bend radius, which affects how easily the material can be shaped without risking kinking or major damage. If the project requires tight bends, buyers should get flexible nylon tubing having a low bend radius. Such materials are particularly useful in constricted spaces.
Heat resistance
In instances where the tubing will be subjected to high temperatures, it is critical that buyers select tubing with adequate heat resistance. Nylon 6 and Nylon 11 have both been known to withstand considerable heat. To put it simply, if the project entails machining or other processes that may generate lots of heat, it is best to use tubing with high heat resistance.
Flexible nylon tubing is known to be highly durable. However, long-term exposure to UV rays can render it weak and brittle. To counter this effect, manufacturers often incorporate UV stabilizers into the nylon formulation. Alternatively, users can apply protective coatings or enclosures to the tubing if they are to be used outdoors.
Yes, flexible nylon tubing can be used for high-pressure applications. However, it is important to ensure that the tubing is made from a high-pressure resistant material like nylon 6 or nylon 12. In addition, the size of the tubing should also be selected carefully. A larger inner diameter and thicker tub wall size are better suited for pressure applications.
Yes, flexible nylon corrugated tubes are often used as insulating conduits for wires and cables in electrical applications. These tubes help protect electrical wiring from abrasion, moisture, and exposure to chemicals. Their flexibility makes them particularly suitable for routing wires in complex or constrained spaces.
As it stands, nylon itself is an strong and durable material. However, its durability can be improved with additional measures. These measures include adding protective sleeves, coatings, or selecting the appropriate tubing wall thickness. Mechanical shield such as nylon spiral wrap tube can also be introduced to improve resistance against puncture and cuts.
Nylon tubing's flexibility allows for easy installation, particularly in tight or complex spaces, without the risk of kinking. This flexibility enables the tubing to withstand repeated bending or coiling motions, making it ideal for dynamic applications in robotic systems or machinery. Furthermore, lightweight construction makes the tubing easy to handle and transport.