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An hx35 turbocharger is designed for medium-duty applications. The turbocharger is used in Cummins 5.9L 12-valve turbo diesel engines. When looking for an hx35 turbo, it's important to understand the different types available in the market. Here are some common types of turbochargers to consider:
Single Turbochargers
Single turbochargers are the most commonly used turbochargers in vehicles. As the name suggests, a single turbocharger is connected to the engine's exhaust system. The turbocharger makes it possible to generate a lot of power without using extra fuel. Single turbochargers come in different sizes and designs. This makes it easier to find a single turbocharger that meets specific needs. Single turbochargers are also popular because of their simplicity and reliability.
Variable Geometry Turbochargers (VGT)
Variable geometry turbochargers are designed to optimize airflow in and out of the turbo. The optimized airflow results in a turbocharger that is more responsive. VGT turbochargers are mainly used in diesel engines. However, they are becoming popular in gasoline engines.
Twin Turbochargers
Some high-performance vehicles come with twin turbochargers. Twin turbochargers increase the power output of the engine. This is made possible by the two turbochargers working together to compress the airflow. Each turbocharger in the twin-turbo setup serves a specific cylinder bank. One turbo is connected to the cylinders with odd numbers, while the other turbo is connected to the even-numbered cylinders. The result is improved throttle response and better power delivery.
Super Turbocharger
Super turbochargargers harness energy from the exhaust system and the engine's crankshaft. By using the energy from the crankshaft, super turbochargers eliminate turbo lag. As a result, the boost from the super turbocharger is instant. Super turbochargers are ideal for those who can't stand the delay in power delivery from traditional turbochargers.
Electrically Assisted Turbocharger
Electric turbochargers are similar to super turbochargers in terms of eliminating turbo lag. However, electrically assisted turbochargers use electricity to eliminate lag. The electrically assisted turbo is powered by the car's electrical system or a dedicated battery. As a result, an electrically assisted turbo can provide boost and power continuously.
The hx35 turbocharger specification varies depending on the vehicle model. However, some common specifications include the following:
Compressor Wheel:
The compressor wheel of the Hx35 turbocharger draws air into the engine. It compresses the air, making it denser before pushing it into the engine. A larger compressor wheel increases the power of the turbo. However, it can lead to turbo lag. The compressor wheel diameter ranges from 50 mm to 60 mm.
Turbine Wheel:
The turbine wheel is powered by the exhaust gases from the engine. It spins the shaft connected to the compressor wheel. The turbine wheel diameter also ranges from 50 mm to 60 mm.
AR Ratio:
The aspect ratio (AR) for the compressor and turbine housing determines the efficiency and speed of the turbine. A higher AR ratio increases horsepower but reduces turbo response. The AR ratio for turbine housing is between 0.70 to 1.10. On the other hand, the compressor housing AR ratio is between 0.30 to 0.60.
Turbo Size:
Turbo size impacts the power and efficiency of the turbocharger. A larger turbo can capture more energy from the exhaust, providing more power. However, it also results in turbo lag. The turbo size for the hx35 ranges from .60 to .70.
Regular maintenance of the hx35 turbocharger ensures optimal performance. Here are maintenance tips:
Regular Oil Change:
Oil is vital for keeping the turbo lubricated and cool. Ensure to do oil changes regularly and use the recommended oil grade.
Inspect Oil Lines:
Oil flows through the oil lines to the turbine and compressor wheels. Check the oil lines regularly for cracks, leaks, or damage. Replace any faulty oil lines.
Air Filter Replacement:
A clean air filter allows proper airflow to the compressor housing. Check the air filter regularly and replace it after 15,000 miles.
Use Quality Fuel:
Using fuel with low octane ratings can cause knock and damage the turbo over time. Use high-quality fuel with the recommended octane ratings.
Avoid Overheating:
Overheating can cause damage to the turbine wheel and housing. Avoid prolonged high revs and heavy loads to prevent overheating.
Choosing the right turbocharger can be challenging for buyers, considering the numerous factors to evaluate. Here are some key factors to look out for when choosing an hx35 turbocharger:
Engine Size and Type
Consider the engine size when selecting the right turbocharger. Larger turbochargers are best suited for engines that are large, while smaller turbochargers work perfectly with smaller engine sizes. Additionally, the engine type also impacts the choice of turbochargers. For instance, diesel engines produce more torque and require a turbocharger that can enhance their low-end torque.
Power Goals
Determine the power goals before choosing a turbocharger. A turbocharger with more significant power potential is needed for high horsepower goals, while a smaller turbocharger is sufficient for moderate power goals.
Use of the Vehicle
Consider the vehicle's purpose before selecting a turbocharger. A turbocharger that supports high power delivery is needed for cars intended for racing. In contrast, a more versatile turbocharger can be used for daily commuting and occasional sporty driving in vehicles designed for regular use.
Boost Threshold and Response
Choosing a turbocharger with a quick boost response is essential for those who value immediate power delivery. In contrast, a turbocharger with a broader power band is more suitable for those who want sustained power throughout the rev range.
Quality and Reliability
Prioritize quality and reliability when choosing a turbocharger. Select turbochargers from reputable manufacturers known for their quality. Also, read reviews from other users to evaluate the reliability of the turbocharger.
Budget
Consider the budget when choosing an hx35 turbocharger. Turbochargers are available at various price points, so choose one that fits perfectly into the budget. However, avoid compromising on quality by selecting a turbocharger with a quality level within the budget.
When replacing an hx35 turbo, the following steps should be taken to ensure a successful DIY replacement:
Gather Necessary Tools
One must have the right tools for the job, including sockets, wrenches, a torque wrench, and an oil drip pan. Ensure that the new turbo comes with a turbocharger installation kit containing all necessary parts for the replacement.
Prepare the Vehicle
The vehicle should be parked on a flat surface, and the hood should be opened. The negative battery cable should be disconnected, and the vehicle's information should be reviewed to locate the turbo and understand how to disassemble it.
Remove the Old Turbocharger
The oil drip pan should be placed under the turbo to catch any oil that may leak. The hoses and electrical connections should be disconnected, and the bolts holding the turbo to the engine should be removed. After that, the exhaust pipes should be disconnected, and the turbo should be lifted out.
Install the New Turbocharger
The new turbo should be aligned with the engine, and the bolts should be tightened following the manufacturer's instructions. The exhaust pipes should be reconnected, and the electrical connections and hoses should be reconnected.
Reconnect the Vehicle's Battery and Test Drive
Once the new turbo has been installed, the vehicle's battery should be reconnected, and one should test the turbo to ensure it is working properly. The oil level should be checked to ensure no leaks are present, and the vehicle should be test-driven to ensure everything works properly.
Q1: How long does the warranty on the hx35 turbo last?
A1: The warranty period for turbochargers ranges from 6 to 12 months. However, some manufacturers may offer an extended warranty of up to 24 months.
Q2: What causes the hx35 turbo to fail?
A2: Turbo failure is often caused by two main factors: wear and tear, and improper installation. Other causes include oil contamination, oil starvation, and foreign material intrusion.
Q3: Does the hx35 turbo upgrade offer any benefits?
A3: Yes. The turbocharged engine generates more power without consuming a lot of fuel. The hx35 turbo can be suitable for those looking to improve engine performance, particularly in driving sports.
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