Jinan brewery

Types of Jinan brewery

The keyword brewery refers to a place where beer is produced. The jinan brewery is divided into two parts: the material making part and beer fermentation and brewing. In this sense, a brewery has two different definitions: a place where people brew beer and the art of brewing beer.

According to how the beer is produced and fermented in the jinan brewery, it can be divided into three main types:

• Microbrewery: Microbreweries are independent breweries that produce small quantities of beer to guarantee the freshness of the product in the market. This type of brewery focuses on brewing the beer and not on the production line of the brewing process. Microbreweries produce limited editions of different flavors of beer, which will be locally or regionally distributed. This often forces customers to go to the brewery to taste the beer as a fresh product, which is not commonly found in stores.
• Macrobrrwery: This type of brewery is responsible for producing large quantities of beer, which will be distributed nationally or even internationally. As the name suggests, it is a massive production. It is also known that they usually produce a few classic beer styles in large quantities, and they may also own several subsidiary breweries that create specialty beers for different markets.
• Contract brewery: This implies that a company sells its beer to another company that will be in charge of the brewing process. The first company will deal with marketing and sales while the other company brews the beer. It is a popular business model in the brewery industry.

Specifications and maintenance of Jinan breweries

Specifications

• Production scale: Jinan breweries are available in different production scales, such as small-scale (e.g., 500 liters per month), medium-scale (e.g., 10,000 liters per month), and large-scale (e.g., 100,000 liters per month), to meet the needs of different markets and customers.
• Process system: Jinan brewery process systems include wort preparation systems, fermentation systems, yeast management systems, filtration and packaging systems, and more. Each system's equipment and technology can be configured according to customer requirements and beer styles.
• Control system: Jinan breweries are usually equipped with an automated control system that can monitor and control the entire brewing process. Depending on the needs, control systems could come with varying degrees of automation and intelligence.
• Layout and design: The layout and design of Jinan breweries consider factors like space utilization, flow of materials, sanitation, and safety. The brewery's rooms, pipelines, and facilities are planned and designed to increase productivity and efficiency.
• Brewing capacity: Jinan breweries offer a variety of brewing capacities for different market demands, from small-batch to large-scale production.

Maintenance

• Clean: Regular cleaning of the equipment in the Jinan brewery, such as fermenters, filter machines, cooling jackets, etc., is critical to maintaining beer quality and hygiene. Use appropriate cleaning agents and disinfectants to ensure thorough cleaning and sterilization.
• Replace wear parts: Equipment in Jinan breweries may experience wear and tear over time, such as screens, pumps, valves, etc. Replace worn parts to ensure equipment operates effectively and reliability.
• Calibrate and adjust: Regularly calibrate and adjust the precision instruments and control systems in the Jinan brewery to ensure accurate measurement and control. This may include adjusting the temperature control system, pressure control, flow meters, etc.
• Lubrication and maintenance: Lubricate and maintain moving parts, such as bearings, gears, and motors, of Jinan brewing equipment. Apply appropriate lubricants to reduce friction and wear, and ensure the normal operation of the equipment.
• Safety inspections: Safety is paramount when using Jinan brewery equipment. Regularly inspect the safety devices and protective mechanisms of the equipment to ensure they function correctly. This may include testing pressure vessels, gas combustion systems, electrical systems, etc.

Scenarios of Jinan brewery machines

• Small-scale craft breweries

  Small-scale craft breweries use the Jinan brewing machine to make high-quality beer in small batches to explore various flavors and ingredients. The device gives brewers the freedom to try out different recipes and create distinctive beers that appeal to customers who enjoy craft products.

• Themed pubs

  For pubs with a specific theme, a microbrewery machine can be a focal feature. Beer can be tailored to fit the theme of the tavern, and on-site production can create an immersive experience for visitors.

• Brewery tours and tasting rooms

  Brewery tours and tasting rooms can employ Jinan brewing machines to provide visitors with on-site brewing demonstrations as part of their experience. This can give visitors a greater understanding of the brewing process and craft different beers for tasting and sale directly to visitors.

• Restaurants and pubs

  A restaurant or pub may consider installing a Jinan brewing device to increase its product line and provide customers with freshly brewed beer. It also helps restaurants and pubs attract more customers.

• Beer festivals and events

  Portable brewing equipment can be used at beer festivals and events to set up temporary booths to offer visitors freshly brewed beer. It provides participants with a diverse range of options and a unique experience.

• Research and education

  Brewery machines are also used in educational and research settings, such as brewing schools or universities. These institutions use brewing machines for instruction, allowing students to learn about the entire brewing process from recipe development to brewing operations.

How to choose Jinan brewery

• Assessing brewing capacity:

  Knowing the brewing capacity is important for business buyers. It directly impacts the amount of beer that can be produced in a single batch. Buyers need to choose the brewing capacity that matches their business needs. If buyers are starting a small craft brewery, a system with a lower brewing capacity may be more suitable. On the other hand, buyers who are expanding an existing brewery or starting a large-scale commercial brewery should opt for a system with a larger brewing capacity to meet higher production demands.

• Considering the brewing process and workflow:

  The selected brewery equipment should match the intended brewing process and workflow. A better fit can improve operational efficiency and productivity. For example, buyers who plan to implement an all-in-one brewing system may prioritize equipment that features an integrated setup. On the other hand, buyers aiming for a modular approach should look for separate units that offer more flexibility and customization.

• Exploring the level of automation:

  Business buyers need to consider the degree of automation required for their brewery operation. If a buyer needs to reduce labor expenses and simplify management, selecting fully automated brewing equipment will provide a more convenient and efficient solution. In contrast, buyers who prefer to maintain greater control over the brewing process may opt for semi-automated or manually operated equipment.

Q1: What is the main difference between a microbrewery and a larger brewery in terms of machinery?

A1: The primary difference lies in the scale and capacity of the brew house, fermentation tanks, and packaging lines. Microbreweries use smaller vessels that may have more manual components, while larger breweries, like the Jinan brewery, utilize fully automated systems with larger capacity vessels.

Q2: How does energy efficiency play a role in Jinan brewery machinery?

A2: Brewing processes consume significant energy. Insulation of mash tuns and kettles, efficient heating systems, and energy recovery from wort boiling can help to improve energy efficiency. These measures can reduce the brewery's carbon footprint and operating costs.

Q3: What is the lifespan of a fermentation vessel in a brewery?

A3: Fermentation vessels can last for 20-30 years or more with proper maintenance although they are usually replaced every 15 years. Regular cleaning, inspections, and adherence to maintenance schedules are crucial to maximize their lifespan.

Q4: What are the signs that fermentation tanks in breweries need replacement?

A4: Signs include persistent leaks, structural corrosion or damage, dents or bulges from pressure issues, clogs or scaling inside the tanks, and reduced brewing efficiency or quality. If there are these signs, it is better to replace them to brew high-quality beer for customers.