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The kinds of sager machines are as follows:
Single Automatic Sagar Machine:
The Single Automatic Sagar Machine is a key piece of equipment used in the manufacture of ceramic products. It is designed to produce ceramic sagars in large quantities without the need for manual operation. This machine has a number of features that facilitate the production of sagars, such as a feeding system that automatically feeds materials, a shaping mechanism that shapes sagars, and a drying system that dries sagars. The advantage of the single automatic sager machine is that it can produce sagars at a faster rate to meet market demand, while the automatic operation reduces labor costs and increases production efficiency.
Multi Sagar Forming Machine:
The Multi Sagar Forming Machine plays a critical role in the ceramic industry. Unlike traditional manual methods, this machine can produce multiple sagars simultaneously, which significantly improves production efficiency. Equipped with advanced forming technologies and control systems, the Multi Sagar Forming Machine can precisely shape ceramic materials into sagars of various sizes and specifications. Its automated production process not only meets the increasing market demand but also ensures stable product quality. The emergence of Multi Sagar Forming Machines has greatly changed the production mode of the ceramic industry, providing more efficient and convenient manufacturing solutions for enterprises.
Jolt Sagar Machine:
The Jolt Sagar Machine is an important piece of equipment used in the ceramic industry to produce sagars. This machine adopts jolting technology to shape ceramic materials into sagars. The jolting action provides even pressure distribution and shaping effects, which ensure that sagars possess stable quality and uniform size. Meanwhile, the Jolt Sagar Machine has a high degree of automation, which can meet the needs of mass production. The introduction of the Jolt Sagar Machine has greatly improved production efficiency and quality consistency in sagar manufacturing.
Hydraulic Sagar Machine:
The Hydraulic Sagar Press Machine is a key piece of equipment for manufacturing sagars in the ceramic industry. This machine utilizes hydraulic systems to apply pressure, thus shaping ceramic materials into sagars. The Hydraulic Sagar Press Machine offers flexible control of pressure and forming time, which can meet the needs of different materials and processes. In addition, the machine possesses high production efficiency and stable product quality. With the widespread application of Hydraulic Sagar Press Machines, the manufacturing process of sagars has become more efficient and standardized, providing strong support for the development of the ceramic industry.
Power Source:
Normally, Sagar machines work with electric power, which may be up to 5 kw or more, depending on the model and function. Some can have optional power sources from generators and fuel power.
Production Capacity:
A typical Sagar machine can produce approximately 400 to 600 sagar per hour. This may vary depending on the model and other factors like skills and experience. Some can have a capacity of 9000 sagars in a month.
Sleek Rods:
Sagar machines usually include sleek rods that vary in length and diameter according to their use. For instance, one set of rods may have a length of 48 inches along with a core of 3/4 inches, while another set may have a length of 54 inches along with a core of 1/2 inches. Apart from that, the rods come in different materials, such as solid brass, which can be used for moon sagar, moon shine sagar, and gray moon sagar. White material can be used for fried sagar, while blue material can be used for lake sagar.
Drying Trolley:
A drying trolley usually consists of several sagar racks. For instance, a model called Drying Trolley Sagar A includes 16 sagar racks, while another one, Drying Trolley Sagar C, includes 60 sagar racks. The sagar racks may be in an open design to provide durability.
Drying Room:
Some Sagar machines may provide a drying room with several shelves. For example, a drying room with an electric heating system can have as many as 150 shelves within a dimension of about 17* 7 * 8 feet. The drying room can have a temperature of about 60 to 65 degrees centigrade and humidity of more than 90% in the Sagar drying area.
Maintenance is essential for the machine's optimal performance, longevity, and safety. Users should adhere to the manufacturer's guidelines and keep in mind that various kinds of Sagar machines will have different maintenance requirements. Here are some general Sagar machine maintenance tips:
Routine Inspection:
Users should frequently examine the Sagar machines for any signs of wear, damage, or loose parts. They should pay close attention to critical components, transmissions, and fasteners that may affect the machine's performance if not checked.
Lubrication:
Sagar machines often have many moving parts, which require lubrication for smooth operation. Users should apply the correct lubricating oil to the designated parts, and this will help minimize wear and tear, reduce friction, and enhance longevity.
Cleaning:
Users should clean the Sagar machine regularly to remove any debris, dust, or residue that may impair performance or affect the product quality. Clean the Sagar machine with appropriate tools and equipment and ensure the surfaces are spotless and dry.
Avoid Overloading:
Some Sagar machines are manufactured to cater to specific capacities and limitations. Therefore, users should avoid overloading the machines, as this may lead to fast wear and tear, damage, and breakdown.
Professional Maintenance:
Users should seek professional maintenance services after some time to ensure the machine's optimal performance and extend its life span. The professionals will examine the critical components, adjust and lubricate the parts, and replace the worn or damaged components.
The Sagar machine offers numerous application possibilities to cater to different dining establishments and business needs.
Food processing industry:
Food processing plants, including bakeries, snacks, and confectioneries, use Sagar machines to make dough or batter for biscuits, cookies, pancakes, and other products. The large scale of production requires the use of Sagar machines with higher specifications and capacities.
Catering services:
Restaurants, hotels, and catering companies often use Sagar machines to make dough for pizza, pastries, bread, and other items to meet customers' demands for various food products.
Educational institutions:
Sagar machines help prepare large quantities of food for students and staff at schools, universities, and other educational institutions. They improve food service efficiency and quality.
Fitness and health clubs:
Sagar machines for making protein pancakes, whole-grain products, etc., are popular in gyms and health clubs due to their convenience, efficiency, and health product attributes.
Retail bakeries:
Bakeries and supermarkets use Sagar machines to produce in-house bakery items to attract and meet customers' needs for fresh, high-quality bread, pastries, pizza, and more.
Food truck and catering van:
Food trucks and catering vans use portable Sagar machines for on-site production of food items such as pancakes, crepes, tortillas, etc. Their flexibility and efficiency allow them to service various outdoor events, markets, and streets.
Hopper: The hopper's volume is paramount as it holds raw material. Smaller industrial machines may have a hopper capacity of approximately 20 liters, while larger ones might hold 70 liters or more.
Feeder: The feeder controls the flow of raw material from the hopper to the grinding rollers. Some feeders have variable speed control so that the feed rate can be adjusted according to the desired grinding capacity.
Grindermills: Grinder mills form the central part of the Sagar machine. The main criterion for choosing an Sagar machine remains its mill. Some machines may have one grinder, while others have five that work simultaneously to improve productivity. The diameter of the mills usually ranges from 20 to 50 inches, and the material is cast iron, stainless steel, alloy, oxides, etc. The Sagar machines with multiple grinder mills are convenient as they do not have to change the grinder plates and utilize time.
Role of grinder mills:
Wiper: The wipers scrape the ground material off the grinding surfaces and return it back to the hopper. This procedure enhances the crushing process and ensures uniformity in the final output. The feeders usually have an 18 gauge CRC body.
Drum: The drum or body creates a sealing cavity that protects the bearing and belt drive. The body rotates at about 90 to 100 RPM to form a grinding unit.
Drive mechanism: The bearing system connects the drum to the stand using a belt and pulley. Using the stand, the bearings are fastened together and connected to the main shaft through a belt and pulley. The central shaft rotates the grinding balls by means of the bearings, which grind the material.
Power: The Sagar machine's horsepower or electric requirement will influence the amount of power needed to perform the grinding task. Sagar machines lack feeders, mills, and wipers. Instead, they only have motors with different horsepower. Generally, a motor with a higher horsepower will be able to grind greater amounts of product.
Q1: What are the recent advancements in the Sagar-making machine technology?
A1: Developments include AI-driven quality control, energy-efficient designs, and integration of IoT for remote monitoring and predictive maintenance.
Q2: How can businesses ensure the durability and performance of their Sagar machines?
A2: By selecting reputable manufacturers, ensuring proper installation, scheduling regular maintenance, and using the machine as per the manufacturer's guidelines.
Q3: Are Sagar machines customizable to produce different types of Sagar ?
A3: Yes, some machines can be modified to manufacture various kinds of Sagar by altering the processing parameters or adding specific attachments.
Q4: What is the training requirement for operating automated Sagar machines?
A4: Automated machines usually come with training manuals and may provide training sessions. Operators should have basic technical skills and familiarity with industrial machinery.
Q5: What are the benefits of using a Sagar machine in production?
A5: Employing a machine increases production capacity, ensures consistent product quality, reduces labor costs, and enhances operational efficiency.
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